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  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
  • Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines

product

AUTOMATIC CUTTING MACHINE EVOL PLUS - ALUMINIUM MACHINES - Aluminium profile machining center, metalworking machines, woodworking machines, upvc machines
AUTOMATIC CUTTING MACHINE EVOL PLUS


Automatic Cutting Machine Ø 550 mm with Robot Profile Feed System and 2-Axis Servo Control

The EVOL PLUS Automatic Cutting Machine Ø 550 mm for aluminium profiles is a high-performance, fully automated industrial system designed for precise, fast, and efficient cutting of aluminium and PVC profiles.
With its robot-driven profile feed system and 2-axis servo control, EVOL PLUS sets new standards in modern profile processing — ideal for window, door, façade production, as well as industrial mass manufacturing of aluminium profiles.

By combining servo-driven motion technology, CNC positioning, and intelligent robotic automation, the EVOL PLUS delivers exceptional cutting precision, repeatability, and productivity — reducing operator effort while maintaining the highest quality standards.

Technical Highlights of the EVOL PLUS Automatic Cutting Machine Ø 550 mm

Every process parameter — from saw blade movement to feed rate and profile positioning — is digitally controlled via the intuitive touchscreen interface, ensuring a precise, consistent, and safe cutting operation.

Precision and Control

  • Automatic servo-controlled angular positioning from –22.5° to +45°

  • Hydro-pneumatic cutting feed control for stable, vibration-free motion

  • Servo-controlled robotic profile loading and positioning system

  • Digital saw blade travel and feed speed adjustment

  • 10″ touchscreen control panel with process management and memory

  • Data transfer via Ethernet and USB – Industry 4.0 ready

Cutting and Performance Specifications

  • Saw blade diameter: Ø 550 mm (carbide-tipped)

  • Motor power: 3 kW / 4 HP

  • Rotation speed: 3000 rpm

  • Cutting angles: –22.5°, 0°, 45° (servo-controlled)

  • Maximum cutting length: 6500 mm

  • Minimum cutting length: 20 mm

  • Cutting accuracy: ± 0.2 mm

  • Feed speed (X-axis): up to 90 m/min

Pneumatic System

  • Air pressure: 6 – 8 bar

  • Air consumption: 62 L/min

Safety and Convenience

  • Safety guard with sensor-controlled interlock

  • Horizontal and vertical pneumatic clamps

  • Spray cooling system for blade temperature control

  • Barcode printer for production traceability

  • Automatic dust extraction unit (optional)

  • Output conveyor with manual measuring system

  • Robotic gripper adjustable on X, Y, Z axes

Construction and Dimensions

  • Machine size: 11 465 × 1985 × 1580 mm

  • Machine weight: 1357 kg

  • Blade bore: 30 – 32 mm

  • Blade thickness: 4.4 mm

  • Power supply: 400 V / 50–60 Hz

Advantages of the EVOL PLUS Automatic Cutting Machine Ø 550 mm for Aluminium Profiles

The EVOL PLUS is not just a cutting machine — it is an integrated servo-driven manufacturing system that merges speed, precision, and automation in one compact industrial solution.
It guarantees consistent cutting results, reduced energy consumption, and high operational safety for continuous production environments.

Unmatched Precision

  • Dual-axis servo motion (X + Y) for synchronized cutting control

  • Repeatable accuracy of ± 0.2 mm across all profile types

  • Automatic robotic positioning for long-length profiles

Outstanding Cutting Quality

  • Hydro-pneumatic feed ensures smooth, burr-free edges

  • Ideal for anodized and coated aluminium profiles

  • Precise mitre cuts for windows, doors, and façade systems

Productivity and Efficiency

  • Automatic loading, positioning, and cutting cycles

  • Reduced material waste and minimal operator intervention

  • High-speed feed up to 90 m/min for mass production

  • Barcode printing for batch identification and workflow tracking

Energy Efficiency and Low Maintenance

  • Servo drive technology reduces power consumption by up to 30 %

  • Heavy-duty components for continuous operation

  • Automatic lubrication and easy-access maintenance design

Safety and Ergonomics

  • CE-certified according to European Machinery Directive

  • Light-curtain monitored safety cover

  • Intuitive touchscreen operation with program storage

  • Remote support and data connectivity via Ethernet and USB

Application Areas

The EVOL PLUS Automatic Cutting Machine Ø 550 mm is suitable for a wide range of professional aluminium-processing environments — from small workshops to large industrial production lines.

Window, Door and Façade Manufacturing

  • Accurate cutting of sash, frame, and structural profiles

  • High-precision mitre joints for architectural assemblies

  • Repeatable production of thermally broken aluminium frames

Industrial Mass Production

  • Cutting of aluminium profiles up to 6500 mm in length

  • Integration into automated production and assembly systems

  • Used in machinery, solar, and transportation industries

General Profile and Metalworking

  • Suitable for PVC, hybrid, and composite profiles

  • Cutting of lighting, signage, and structural extrusion components

Technological Innovation: Robotic Feed System with 2-Axis Servo Control

At the heart of the EVOL PLUS lies its servo-controlled robotic profile feed system, which automatically identifies, grips, and positions profiles with extreme accuracy.
The dual servo-axis system (X + Y) ensures synchronized motion between the saw head and profile feed, delivering dynamic performance even during complex cutting cycles.

This advanced setup allows for fully automated cutting sequences without manual intervention, dramatically reducing downtime and ensuring maximum repeatability.
Combined with its programmable logic and touchscreen control, operators can easily store and recall cutting programs for different profile geometries — perfect for high-volume, multi-batch production.

Conclusion: Precision, Speed, and Reliability Combined

The EVOL PLUS Automatic Cutting Machine Ø 550 mm for Aluminium Profiles is a future-ready solution that merges intelligent automation with industrial robustness.
Designed for demanding manufacturers, it provides precise, clean cuts, high throughput, and unmatched process stability.

With servo-controlled positioning, robotic profile feed, and a CE-certified safety design, the EVOL PLUS delivers maximum productivity and minimum downtime — a truly smart investment for any aluminium processing company focused on quality and efficiency.

Contact

For technical details, quotations, or a live demonstration: info@evomatec.de

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