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Automatic Glazing Bead Saw with Digital Length Stop EVOOR DD – Precision and Efficiency for PVC Glazing Beads and Plastic Profiles

Innovative Technology for Accurate PVC Glazing Bead Cutting

The Automatic Glazing Bead Saw EVOOR DD from Evomatec has been specially developed for the precise and efficient cutting of PVC glazing beads and plastic profiles used in modern window and door manufacturing.
Equipped with a digital length stop and an automatic conveyor system, this machine sets new standards for precision, repeatability, and productivity in PVC processing.

The conveyor with digital display ensures exact length positioning and automatic adjustment — ideal for mass production where speed, consistency, and dimensional accuracy are essential.
As an advanced evolution of the proven EVOOR series, the EVOOR DD combines digital precision, pneumatic cutting technology, and automation to deliver a reliable and efficient industrial cutting solution.

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Technical Innovation for the Modern Window Industry

The EVOOR DD uses a pneumatic cutting system with two high-performance saw blades (Ø100 mm and Ø200 mm), positioned at a 45° cutting angle.
This allows simultaneous double miter cuts on both sides of the profile — essential for PVC glazing beads, window frames, and door profiles.

The integrated digital length measuring system provides fully automatic positioning, easily controlled via a touchscreen interface.
Cutting lengths and programs can be set, stored, and recalled instantly, minimizing setup time and human error.

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Technical Specifications – EVOOR DD

• Saw blades: Ø100 mm (2 pcs) and Ø200 mm (2 pcs)

• Cutting angle: 45° (both sides)

• Motor power: 1.1 kW (1.5 HP)

• Speed: 3000 rpm

• Feed control: Pneumatic with automatic return

• Positioning system: Digitally controlled length stop

• Max. profile height: 50 mm

• Max. profile width: 30 mm

• Air pressure: 6–8 bar

• Air consumption: 20 L/min

• Machine dimensions: 1020 × 215 × 1110 mm

• Machine weight: 235 kg

• Conveyor length: 6 meters with digital measuring system

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Equipment and Control System

Standard Equipment

• Two saw blades Ø100 mm and Ø200 mm

• Standard glazing bead mold

• Conveyor with digital measuring display

• Pneumatic cutting system

• Automatic return function

• Digital control unit with display

Optional Equipment

• Custom mold for non-standard glazing bead profiles

• Single-phase power system

• Bluetooth digital caliper integration

• Software for cutting optimization

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How the EVOOR DD Works

PVC glazing beads or plastic frame profiles are placed on the conveyor, which automatically positions the material according to the preset cutting length.
The digital length stop records the exact measurement, and the profile is automatically fed to the cutting position.
The pneumatic double-cut system performs both 45° cuts in a single motion, after which the saw automatically returns to its starting position.
This ensures continuous operation with minimal operator intervention, making the EVOOR DD ideal for automated production lines.

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Advantages of the EVOOR DD Glazing Bead Saw

1. High Cutting Precision through Digital Control

The combination of a digital measuring stop and pneumatic cutting heads provides accuracy down to fractions of a millimeter.
Each cut is consistent, ensuring perfect results across large production batches.

2. Automatic Positioning and Workflow Optimization

The digital system automatically adjusts to the programmed cutting length.
With integrated data transfer, the EVOOR DD eliminates manual measuring errors and significantly reduces setup times.

3. Energy Efficiency and Long-Term Reliability

The EVOOR DD features an energy-optimized pneumatic system and high-quality industrial components.
It offers long operational life, low maintenance costs, and dependable performance even under continuous production.

4. User-Friendly Operation

The touchscreen interface allows operators to control all machine parameters easily.
Cutting lengths, angles, and production sequences can be saved and recalled at any time — ideal for repetitive or batch production.

5. Perfect Cutting Quality – No Rework Required

Thanks to its precise 45° double-saw configuration and controlled feed system, the EVOOR DD delivers clean, burr-free cuts, eliminating the need for additional finishing.

6. Safety and Compliance

All components are CE-certified and equipped with automatic safety guards and pneumatic monitoring, ensuring compliance with European safety standards.

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Applications

• Window manufacturing: precision cutting of PVC glazing beads and sealing profiles

• Door manufacturing: cutting of frame and casing profiles at 45° angles

• Plastic processing industry: production of custom PVC and polymer profiles for construction and interior use

• Batch and serial production: ideal for manufacturers with high volume output and precision requirements

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Cost Efficiency and Return on Investment

The EVOOR DD is a cost-effective investment for modern PVC manufacturers.
By combining digital automation, automatic length adjustment, and rapid cutting cycles, it reduces labor time and material waste.
Compared to manual or semi-automatic saws, it can achieve up to 40% higher productivity with reduced energy consumption and downtime.

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Future Perspective – Smart Cutting for Industry 4.0

The EVOOR DD is designed for seamless integration into smart factory environments.
Through Bluetooth and Ethernet connectivity, the machine can communicate with production management software, enabling real-time monitoring and process optimization.
This makes it not just a cutting solution, but a key component of the digital transformation in PVC profile manufacturing.

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Conclusion – Precision, Performance, and Digital Intelligence

The Automatic Glazing Bead Saw EVOOR DD with digital length stop represents the future of PVC processing.
It combines digital control, pneumatic power, and industrial-grade reliability to deliver precise, repeatable, and efficient cutting performance.
For manufacturers of PVC glazing beads, window frames, and plastic profiles, it ensures superior results, faster workflows, and long-term value.

Request a free consultation at https://evomatec.de/en/contact/

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