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FLAT GLASS WASHING AND INSULATING GLASS PRODUCTION LINES

Fully Automatic Line for Washing, Drying and Pressing Insulating Glass – EVOMATEC EVOGLAS SERIES

The EVOMATEC EVOGLAS Series represents a new generation of fully automatic glass washing and pressing lines designed for the industrial production of insulating glass (double and triple glazing).
Engineered for maximum precision, high-speed performance, and consistent glass quality, this line combines robust construction, intelligent control technology, and energy-efficient design in one seamless production system.

The line integrates automatic washing, drying, and hydraulic pressing into a single continuous process. It is ideal for manufacturers of windows, doors, façade glass, architectural glazing, and industrial insulating glass units.

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TECHNICAL SPECIFICATIONS

• Working width: 1700 mm to 2500 mm

• Minimum glass size: 400 × 400 mm

• Maximum glass size: up to 2500 × 3210 mm (depending on model)

• Glass thickness: 3 – 10 mm per pane

• Feed speed: 3 – 10 m/min (stepless adjustable)

• Power supply: 380 V / 3 Phases / 50 Hz

• Total installed power: 40 kW

• Machine weight: 3000 – 4500 kg (depending on model)

These parameters make the EVOMATEC EVOGLAS Series one of the most powerful and reliable insulating glass production lines in its category.

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MAIN FEATURES AND FUNCTIONS

All components in contact with water are made of high-grade 304 stainless steel to ensure maximum durability and corrosion resistance.
The Low-E washing system with intelligent sensor control allows precise and gentle cleaning of coated and reflective glass.
The stainless steel water tank with a capacity of 300 liters features thermostat-controlled hot water circulation for optimal washing results.
A specially designed overflow and drainage system ensures efficient maintenance-free operation.
Aluminium bearing housings provide lightweight strength and long service life.
Emergency stop buttons are installed on each conveyor section for maximum operator safety.
The line supports both double and triple glazing configurations.
Variable speed control allows fine-tuned glass transport and process accuracy.
A central touch-screen control panel offers full command of all process stages with intuitive interface navigation.
Both manual and automatic operation modes are available.
All mechanical components are designed for long-term, low-maintenance operation.
The STEP-GLASS function enables the processing of stepped glass up to 100 mm from the bottom and 120 mm from the side.
Brush shafts are dynamically balanced to minimize vibration.
Waterproof rubber wipers and brushes separate each washing section for cleaner results.
An automatic water refilling system with float valve ensures consistent water levels.
The soundproof drying section with controlled airflow provides quiet and effective drying without streaks.
Side and bottom supports in the storage section are height and depth adjustable.
The automatic pressing unit processes double, triple, and stepped insulating glass precisely.
A rear air-bearing positioning system ensures accurate alignment during pressing.
The safety locking function keeps the glass fixed in position during power failure or emergency stop.
The temperature-controlled stainless steel tank maintains a stable washing temperature.
Each conveyor section is independently motor-driven with chain transmission for perfect synchronization.
Nozzles and brushes are easy to access and clean for reduced downtime.
The pneumatic pressing unit includes a hydraulically operated outlet table.
An optional hydraulic lifting and tilting system provides convenient access for cleaning and maintenance.
A 35 cm service opening simplifies internal inspection.
The total line length of up to 24 meters makes this series ideal for high-volume insulating glass production.

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INDUSTRIAL COMPONENTS AND ELECTRICAL EQUIPMENT

For maximum reliability and precision, EVOMATEC equips every EVOGLAS line exclusively with European industrial components from trusted manufacturers:

Lenze (Germany): frequency inverters and drive systems
Schneider Electric (Germany): electrical control and protection devices
Pepperl + Fuchs (Germany): precision sensors and automation systems
Gamak (Turkey): industrial motors for continuous operation
Sumak (Turkey): high-pressure water pumps

The entire system is CE-certified and complies with all current European machine safety standards.

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STRUCTURE AND MATERIAL QUALITY

The EVOMATEC EVOGLAS Series is built for continuous heavy-duty industrial operation.
All water-contact parts, including tanks, nozzles, pipes, screws, and fittings, are made of 304 stainless steel to guarantee corrosion resistance, hygiene, and extended durability.

The frame design ensures vibration-free performance even when handling large and heavy glass sheets.
Its modular construction allows quick access to all components for cleaning and service, significantly reducing maintenance time and production interruptions.

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ENERGY EFFICIENCY AND SAFETY

The EVOGLAS Series integrates the latest energy-saving and safety systems.
An automatic temperature control system keeps the water at an optimal level.
Insulated tanks minimize heat loss during continuous operation.
The soundproof drying section includes adjustable air circulation for quiet and efficient drying.
All conveyors are equipped with emergency stop systems and overload protection.
An intelligent energy management system optimizes power consumption across motors and pumps.
All electrical systems comply with CE safety and water-protection standards.

These technologies ensure maximum operational safety, reduced energy consumption, and long-term production efficiency.

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APPLICATION AREAS

The EVOMATEC EVOGLAS Series is suitable for a wide range of industrial glass processing applications, including:

Production of insulating glass (double and triple glazing)
Manufacturing of façade and architectural glass
Window and door production in glass and aluminum systems
Processing of laminated and safety glass
Glass finishing, interior glass, and furniture glass production
Integration into industrial large-scale manufacturing lines

Its modular design allows the system to be configured to meet each customer’s production requirements.

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ADVANTAGES OF THE EVOMATEC EVOGLAS SERIES

Fully automatic production process for washing, drying, and pressing
High production speed and consistent glass quality
Energy-efficient control system and low-maintenance design
Robust stainless steel frame for long-term reliability
Low noise operation with advanced airflow system
Suitable for Low-E, Step Glass, and specialized insulating glass
CE-certified and compliant with all international safety standards

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CONCLUSION

The EVOMATEC EVOGLAS Series combines decades of engineering expertise with advanced European technology to deliver an innovative and efficient solution for modern insulating glass production.
Its precision design, modular construction, and low-maintenance operation make it the ideal choice for glass manufacturers seeking productivity, quality, and reliability.

Whether in large-scale insulating glass production, façade glazing, or architectural glass applications, the EVOMATEC EVOGLAS line ensures consistent performance, low operational costs, and long-lasting durability.
It stands for German engineering, industrial strength, and global competitiveness in professional glass machinery.

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