DOUBLE-HEAD MITRE SAW

Double-Head Mitre Saw (Two-Head Mitre Saw) – Efficiency, Precision and Productivity in Profile Cutting

Introduction: Importance of the Two-Head Mitre Saw

The two-head mitre saw (also called double-head mitre saw) is one of the most important machines in the field of profile cutting and processing. It has been specially developed for aluminium profiles, PVC profiles, and in some cases wooden profiles, ensuring fast and precise cutting.

Unlike traditional single-head mitre saws, the two-head version is equipped with two cutting units, positioned on both ends of the profile. This allows both ends to be cut simultaneously, which significantly increases productivity, accuracy, and time efficiency.

The machine is widely used in window production, door manufacturing, and façade construction, where exact mitre cuts are essential.

Construction and Functionality of a Two-Head Mitre Saw

A modern two-head mitre saw is built with high precision and robust design. Its main components include:

• Two saw heads – right and left, working synchronously or independently.

• Heavy-duty machine base – made of steel or cast iron to eliminate vibrations.

• Carbide or diamond-tipped saw blades – for clean and durable cuts.

• Servo-driven axes – for millimetre-accurate positioning.

• Digital CNC or NC control unit – for input of cutting lengths and angles.

• Protective covers and safety systems – protecting operators from chips and noise.

The two-head mitre saw enables both straight cuts and mitre cuts between 30° and 135°. This makes it ideal for the production of frames, profiles for windows, doors, and façade structures.

Application Areas of the Two-Head Mitre Saw

The two-head mitre saw is used across a wide range of industries:

• Window production – precise cutting of aluminium and PVC profiles.

• Door manufacturing – accurate mitre cuts for door frames and profiles.

• Façade construction – cutting long aluminium bars for curtain walls and glass façades.

• Industrial manufacturing and furniture production – processing profiles for various applications.

Especially in the aluminium profile industry, the two-head mitre saw is indispensable, as long bars often need to be cut with absolute accuracy.

Advantages of the Two-Head Mitre Saw

Compared to a single-head mitre saw, the two-head mitre saw provides a wide range of benefits:

1. High precision – exact cuts, even with complex angles.

2. Higher productivity – simultaneous cutting of both ends saves time.

3. Flexibility – adjustable angle range from 30° to 135°.

4. Automation – CNC control enables series production with minimal operator input.

5. Durability – solid construction and long-lasting saw blades.

6. Material efficiency – reduced waste and optimized cutting.

These advantages make the two-head mitre saw a key machine in window, door, and façade production.

CNC Two-Head Mitre Saw – The Future of Profile Cutting

The modern CNC two-head mitre saw takes profile cutting to the next level. Thanks to fully automated control systems, cutting lengths, angles, and saw head positioning can be programmed in advance.

This provides:

• Fast series production with consistent quality.

• Error minimization through exact CNC programming.

• Intelligent material usage with optimized cutting plans.

• Automatic saw head positioning without manual adjustment.

With rising raw material costs, efficient use of aluminium profiles is becoming increasingly important – and CNC-controlled two-head mitre saws deliver the perfect solution.

Key Purchase Criteria for a Two-Head Mitre Saw

When investing in a two-head mitre saw, several factors should be considered:

• Maximum cutting length – depending on profile sizes.

• Cutting angle range – flexibility of mitre settings.

• Saw blade diameter – determines maximum cutting height.

• Type of control – manual, semi-automatic, or CNC-controlled.

• Machine stability – robust design for vibration-free operation.

• Price-performance ratio – balancing investment with production needs.

Two-Head Mitre Saws from Evomatec

The German company Evomatec, based in Stuttgart, specializes in machines for aluminium profiles, window production, door manufacturing, and façade construction. In addition to CNC machining centers for aluminium profiles, Evomatec also offers high-quality two-head mitre saws.

Their saws stand out due to:

• German engineering quality

• Durable and robust construction

• Modern CNC technology

• Worldwide service and spare part support

• High precision in aluminium, PVC, and façade profile cutting

This makes them the perfect solution for window factories, door manufacturers, and façade companies worldwide.

Conclusion: Two-Head Mitre Saw as the Core of Modern Production

The two-head mitre saw is an indispensable machine for cutting aluminium profiles, PVC profiles, and frame structures for windows, doors, and façades. With its combination of precision, speed, and automation, it forms the backbone of modern production lines.

For companies aiming to stay competitive in global markets, a two-head mitre saw is not just an option – it is a necessity.