DOUBLE MITRE SAWS

Double Mitre Saws – Precision and Versatility for Aluminium Profiles Across All Industries

Introduction: Why Double Mitre Saws Are Essential

The double mitre saw is one of the most important machines in modern profile processing. It is specifically designed for the precise cutting of aluminium profiles, PVC profiles, and wooden profiles, and is used in almost every industry where aluminium constructions are required.

Unlike traditional single-head mitre saws, the double mitre saw is equipped with two saw heads, which operate on both ends of the profile. This enables accurate mitre cuts in one operation – a fundamental requirement for the production of window frames, door frames, and façade profiles.

The importance of double mitre saws for aluminium profiles has grown significantly in recent years, as more industries rely on lightweight, stable, and corrosion-resistant aluminium structures.

Construction and Functionality of a Double Mitre Saw

A modern double mitre saw is built for robust performance and high precision. Its main components include:

• Two saw heads (left and right), working synchronously or independently.

• Rigid machine base made of steel or cast iron to prevent vibration.

• Carbide or diamond-tipped saw blades for clean, durable cuts in aluminium profiles.

• Servo-driven axes for millimetre-accurate positioning.

• Digital control unit (CNC/NC) for entering cutting dimensions and angles.

• Safety covers and dust extraction systems for safe and clean operation.

Double mitre saws allow mitre cuts from 30° to 135°, making them suitable for a wide variety of applications.

Application Areas: Double Mitre Saws and Aluminium Profiles in All Industries

Window Production

In window manufacturing, double mitre saws for aluminium profiles are standard machines. Aluminium windows require precise mitre cuts to ensure that frames and sashes fit together perfectly.

Door Manufacturing

In door production, aluminium profiles are also widely used. Double mitre saws guarantee accurate cutting angles for door frames, glass doors, and entry systems.

Façade Construction

In façade construction, double mitre saws process long aluminium profiles for curtain walls, glass façades, and industrial buildings. Here, absolute accuracy is vital, as even the smallest deviation can cause assembly issues.

Furniture and Interior Design

In furniture manufacturing and interior design, double mitre saws are used for cutting aluminium profiles for furniture frames, shelving systems, and decorative constructions.

Industrial and Mechanical Engineering

In industrial applications, aluminium profiles are used in automation systems, machine frames, conveyors, and transport technology. Double mitre saws ensure fast and precise cutting for these sectors.

Other Industries

• Solar and Energy Technology: aluminium profiles for photovoltaic frames.

• Transportation: profiles for vehicle and railcar construction.

• Shopfitting: aluminium frames for shelves, shop windows, and exhibition stands.

Advantages of Double Mitre Saws for Aluminium Profiles

The use of double mitre saws offers numerous advantages:

1. Maximum precision – clean, millimetre-accurate mitre cuts.

2. High productivity – simultaneous cutting of both ends reduces production time.

3. Flexibility – variable angle settings, ideal for aluminium constructions.

4. Automation – CNC control enables series production without manual adjustment.

5. Material efficiency – reduced waste, especially with costly aluminium profiles.

6. Durability – robust machine design for continuous industrial use.

CNC Double Mitre Saws – Industry 4.0 for Aluminium Profiles

Modern CNC double mitre saws are fully automated and offer the following benefits:

• Automatic positioning of saw heads

• Digital input of cutting lengths and angles

• Series production with minimal waste

• Optimized cutting plans for material savings

Especially for aluminium profiles, where material costs are high, CNC-controlled double mitre saws are the most economical solution.

Key Purchase Criteria for a Double Mitre Saw

When purchasing a double mitre saw, several factors should be considered:

• Cutting length – ability to handle long aluminium profiles (up to 6 m or more).

• Cutting angle range – flexibility from 30° to 135°.

• Saw blade diameter – determines maximum cutting height.

• Drive system – pneumatic or servo-controlled.

• Control type – manual, semi-automatic, or CNC.

• Service and spare parts – worldwide availability for maximum production security.

Double Mitre Saws from Evomatec

The German company Evomatec, based in Stuttgart, is a leading manufacturer of machines for aluminium profiles, window production, door manufacturing, and façade construction. In addition to CNC machining centers for aluminium profiles, Evomatec offers a wide range of double mitre saws.

Advantages of Evomatec double mitre saws:

• German engineering quality

• Modern CNC technology

• Durable, robust construction

• Global spare parts and service support

• Optimized for aluminium profiles across all industries

Conclusion: Double Mitre Saws as the Core of Aluminium Profile Processing

The double mitre saw is an indispensable machine for processing aluminium profiles. Whether in window production, door manufacturing, façade construction, furniture making, or industrial applications – it ensures precise mitre cuts, high productivity, and efficient use of materials.

With modern CNC technology, double mitre saws are not just tools but a central component of automated aluminium profile processing.